Vaya con Dios

Let me paint you a little picture. A cluster of small Texas towns, all very Southern, none exceeding a population of 10,000.

New York city. An island with a population rounding at about eight and a half million.

This is the transition I just made. Well, Brooklyn. I’ve learned people are just as prideful here of their boroughs as Texas high schools are of their football teams.

So here I am, in Brooklyn.

I left Texas on the morning of the 18th. There were some hard goodbyes that day, specifically my Nana and my pup Remi. That one was really rough. In order to fund the next leg of my excursion, I needed some extra cash so I had to liquidate the Cadillac. I literally dropped it off, signed it over, and left for the airport.

Unabashed Plug:My buddy Wayne took very good care of me and if you are looking for a car in the near future, he is your guy over at Covert Buick GMC in Austin, Texas. 

Vaya con Dios
Vaya con Dios

The farewell at the airport was my most difficult goodbye yet.

My mom.

There are no words to describe the unconditional love and support that this woman has given me. Not only did she support me throughout college, but she has helped more than she will ever know in my endeavor to become a butcher.

Heck, she planted the idea for the group project!

That woman would go for a week without eating if it mean that I could try as many new restaurants in New York just to educate my palate. My journey into this craft would not have happened without her. Walking away from her was difficult, but it was her gentle shove toward Brooklyn that sent me.

Now begins my journey.

Green-hand Gringo

My second day on the job was just like anyone else’s in the corporate world. I was given the standard-issue office supplies and equipment:

  • Scabbard
  • Honing steel
  • 6 inch boning knife
  • 5 inch skinning knife
  • Cut-resistant (not cut proof) gloves
  • Water-resistant apron
  • Hardhat

Mingling with my new coworkers and conversing mostly through hand signs and broken Spanish, I tried to fit in as best I could. None of the regulars were wearing their issued gloves so I quickly ditched the cut resistant gauntlets and moved into “blend in” mode. Let’s be honest with ourselves, our greatest human instinct is to fit in. Who doesn’t want to fit in? If he jumped off a cliff, would you?

Next came the heavy equipment. I got a quick lesson in band saws and single-trees and believe me when I say that hoisting a carcass on a lift can be just as difficult as fixing a broken copy machine. I’m sure of it.

By afternoon, I had pretty much figured out the workflow – more like a dysfunctional assembly line. There was hollering and unnecessary altercations, all in Spanish. Needless to say, six college semesters of Spanish as a foreign language did not prepare me for what I was hearing on that processing floor.

Corporate Break Room: hardhats, knives, Mexican flag, and Lucha Libre
Corporate Break Room: hardhats, knives, Mexican flag, and Lucha Libre

WARNING: GRAPHIC CONTENT TO FOLLOW

The workflow goes something like this:

  • Before the carcass gets to me, it is drained of most of its blood, the ears, horns and front hooves.
  • The sternum is then cut so the carcass can be readied for clean out.
  • It is then strung up on an overhead pulley called a "single tree" for gutting.

Sidenote: I want to point out here that all of the by-products such as blood, intestines, and bones are an important part of the meat packing industry. It’s a tough business to be in, and anything that can turn a profit is used. Personally, I like that nothing is wasted. This is the way our ancestors provided for themselves. Each animal’s life is sacred, and we honor that by using every piece and part of it.

  • Next is capping. Capping is the process of removing the hide from the carcass. Everything about the capping process has to do with technique and on day two I certainly didn’t have the technique … but Primo did. I worked along side Primo watching him skin from tail to neck in a quick 25 seconds. He made it look like slicing soft butter. When it was my turn it took me over two minutes. In my defense, I wanted to go slow and make sure I didn’t cut any holes in the hide because holes mean less money from the hide man. And besides, who wants to cost their boss anymore than they have to?

In case you were wondering, I’m now just as fast as Primo.

  • Once you’ve removed the hide, the only part left is to remove the tail. This process is left for green-hand gringos, so I was the man for the job. Once again, if you know the technique it’s easy. If not, you’ll be hacking at bone for three hours. Finally, the carcass is split, washed, and placed in the cooler.
  • After the harvesting process, Jefe and I would head out to the hide house. I quickly learned to dread this stage of the process. Working in 105-degree heat inside a raggedy old barn that has a 96% chance of collapsing on top of you isn’t my idea of a day in the park. We would pick fresh-skinned hides up and sling them so that they were spread out on the ground of the barn and then salt them down for preservation. This “hide slinging” is a technique I have yet to master. I’m 6’2” and there were moments where I would be holding a hide above my head, arms shaking from the weight, and I would still be tripping over a hide dragging between my feet.
Salted hides in the Hide House
Salted hides in the Hide House

Then we would salt the hides to take out the moisture and preserve them. After washing up, we would head back to the plant to help work the meat market until the end of the day.

So in review, my new job was just like every other graduate's in the corporate world.

Shell Station Burgers

My instructions were to be at the plant by 9:00 am. I was there 10 minutes early (because mama raised me right) so I walked in looking for Mr. D.

“Excuse me, sir? I’m looking for a Mr. D."

“I’m Mr. D."

“Hi. My name is Jack Matusek. We spoke on the phone."

“I didn’t talk to you on the phone."

What do you say to that? Yeah you did. I remember. I was there.

After much awkwardness, I realized I was talking to ‘ol Mr. D. The Mr. D I was looking for I found on the phone in the back office with a pair of readers perched on his forehead and an old ball-cap cock-eyed to the side. Beside him, was another, but younger, Mr. D.

Yep, three generations.

Looking back now, I’m sure Mr. D thought he was hung with baby-sitting some city-college-boy for the summer. To get me out of his hair, my first task was a trip to the feedlot to pick up a trailer load of cattle. When I got back, I headed out with him to the local sale barn for my first lesson with the boss man.

Now let me tell you, there is a certain hierarchy and protocol at cattle auctions. The man who buys beef for half of South Texas sits front row and middle. Next to him is his good buddy, Mr. Jakeburger. Obviously, green hands are not allowed on the front row with Mr. D and Mr. Jakeburger so I took a spot a few rows back.

To be quite honest I didn’t know what the hell was going on. It took me a while to translate what the auctioneer was spewing and to cypher the code on the cow’s back hip. I knew one thing, no matter where you did your 4 years of college no degree could prepare you for this.

I have been around cattle my entire life. Hell, I was born on a ranch. But I never truly embraced it. All I could think about growing up was getting the hell out of Small-Town, Texas. I never would have believed after 4  years of college I would be back were I started, driving in a dually, looking at cattle, and liking it.

I’ve learned that no one has a sense of humor quite like God.

Three hours and 300 head later Mr. D and I headed out with the promise of treating me to the best burger in town.

"They’re the best because they use our patties."

But I will say, no bias involved, that Shell Station beats any of the seven restaurants in that town any day of the week.

When we got back to the plant, Mr. D handed me a jacket and a hard hat and sent me to observe the kill-floor.

I know there are preconceived notions regarding meat markets and kill floors, and I will say that mine looked like a scene from a horror movie. I was surprised to find that it was nothing like that.

I sat up on a platform with Flacco and he explained the facts of life to me.

“Cows come in, carcasses come out."

Feeling a little queasy meat eater? Where did you think that steak came from?

At the end of the day I realized that I had a lot to learn, and I was excited about the adventure that was ahead. I asked Bossman what time everyone got there and he told me they showed up at 7:30 and worked like red blooded, blue collared, American men until 5:30.

In order to lose the “new guy/city-slicker” nametag, I needed to assimilate quickly, so I figured working the same hours as everyone else would be a good place to start.

And you thought waking up for an 8AM class was hard…

Butter 'Em Up

There’s nothing quite like a good meal and a holiday to drop a bomb on the people you love. Easter weekend 2015 seemed the perfect time to tell the rest of the family about my future. Mom had kept my epiphany a secret, but Graduation was only three weeks away. I needed to butter ‘em up for this one.

So I grabbed some flank steaks and headed south. If you’re going to be judged for your decisions, you might as well be judged while handing out food. So standing in the kitchen, searing my pinwheels, I told them my plans.

This is the point in my life where it all began. I started receiving what can only be described as the

“you’re going to be a butcher?” look.

Yes. Yes I am. Any other comments?

No? Alright. Moving on.

I’ve gotten pretty damn accustomed to that look. It’s actually starting to grow on me.

We have an old family friend who I talked to at length that day. If I had to describe Gary, I’d say, He has a heart of gold” and “The man can shoe a horse” (that means hard worker here in Texas). I told him about an apprenticeship I was putting together for the fall in New York with a craft butcher, but what the hell was I going to do until the fall?

Brotha Gary
Brotha Gary

So Gary starts talking about a friend of his who had a small meat monopoly in South Texas.

“He’s got the only gig around, brotha."

As a kid, I remembered my mom picking up fresh cut steaks from his meat market and when she put them in the oven, my brother and I would wait patiently with a loaf of bread ready to soak up the juices.

Sometimes life just comes full circle.

Gary told me he could get me on and soak up some juices in a whole other way.

So, why the hell not?