Noix de Jambon

After working with Dominique and the Chapolards on the farm for a few weeks, I finally got their system down. On Monday, we would receive nine or ten pig carcasses, fresh from the abattoir. Each day of the week, we would break a couple carcasses and slowly deplete the pork supply hanging in the walk-in refrigerator.  In their place, were our conversions of traditional French charcuterie offerings such as pâtés, blood puddings, paupiettes, graton, and fricandeaux. All of these products, along with fresh cuts like chops and roasts, would be sold at one of the four weekly markets the Chapolard family attends. By the end of each week, the walk-in refrigerator would set empty and delicious charcuterie would be on French tables all across the South of France.

That’s what I call nose-to-tail!

The Chapolards offerings can be sorted into four categories:

• Dried Products:Noix de Jambon, Coppa, and Filet sec

a ham hanging in Kate's closet.

• Fermented Sausages:Saucisson, Saucisse seche, and Chorizo

French Salami before hitting the fermentation cabinet.

• Cooked Products:Pâtes, head cheese, roasts, Graton, and blood pudding

Cooked blood pudding.

• Fresh Products: various fresh sausages, roasts, ventreche roulee, and kabobs

• and of course, the breadwinner of any charcutier,  the Jambon de Bayonne.

Here’s the problem – Jambon Bayonne is incredibly hard to produce on a large scale. The hams take up a lot of space and they occupy that space for a year or more. In addition,  it's an absolute crapshoot every time you open one up. If any of the meat inside the ham, specifically next to the thighbone, is traumatized before or during slaughter, you have essentially created an 18-month-old stink bomb full of deadly bacteria. Any excess blood left in the ham can also lead to rotted flesh.

Being a charcuterie-making French family,  the Chapolards naturally made Jambon Bayonne. Dominique estimated 20% of the Jambon Bayonne his family produced was inedible by the end of the 18-month drying period. He decided this spoilage had to end. After some research and experimentation, he discovered the family should cease making Jambon Bayonne and instead use those hams to make Noix de Jambon.

Noix de Jambon before the tying and smoking stages.

To create Noix de Jambon, Dominique isolates whole muscles from the ham and dries them individually.  This reduces the hang time from 18-months to just six weeks.  It also allows him to pick out traumatized protein and other unwanteds that could potentially be hazardous to preservation.

Noix de Jambon is one of Dominique’s best selling items at the farmer's markets. Sliced thin, it is perfect for aperitifs or as a substitute for ham in your favorite recipe.

The Chapolard Family of Gascony

Round Two in Gascony was meant to give me a thorough knowledge of traditional French charcuterie and luckily I scored a two-month apprenticeship with one of the best charcutiers in the country - Dominique Chapolard.

The drive into the Chapolard's farm.

Dominique’s family owns a 50-hectare farm just between Nerac and Mézin.  His grandfather originally purchased the farm from a dying winemaker after the Great War. He and his wife began raising dairy cows on the property and added apple, peach, and prune orchards until a large storm in 1968 destroyed much of the fruit trees. By this time, Dominique’s father and uncle had taken on the bulk of the responsibility of the farm. The second generation decided to try their hand growing melons, cucumbers, and tomatoes.

Eventually, Dominique's father gave up on the fruit and vegetables and invested in Blonde Aquitaine cattle known for their delicious beef. Like most French families, he always bought two piglets every year for his family’s personal consumption. When the region’s pig farmer passed away, Dominique’s father seized the chance to move into pork – he bought two sows, built a small farm laboratory and became a pig farmer and charcutier.

As a child, Dominique worked on the farm and watched as his family labored over fruits and vegetables for such a meager living.  So when the time came, Dominique chose to pursue a life in academia instead of agriculture. He didn't stray far from the farm, though.  After he married his wife Christiane, he took a position teaching Forestry at the Université Toulouse. From there he accepted a position as headmaster at another agricultural school before finally returning to the family farm to help his three brothers, Mark, Bruno, and Jacque, with the pork operation.

Today, each brother pitches in around the farm, but each has his own specific role to play. Dominique concentrates on the walk-in cooler and turning half carcasses into various forms of charcuterie. He also mans the family stand at the Lavardac and Nérac farmer’s markets.

Jacque raises the pigs and looks after the crops. Bruno and Mark help with the crops, the butchery, and additional farmer's markets.  And then there is a wide assortment of spouses and children that fill in to help the farm turn a profit. As if grain crops, pigs, and charcuterie weren't enough, two of Jacque’s sons have started a dairy operation.

Flots Blancs is hands down the best milk and yogurt I’ve ever tasted.

The best milk I've ever had.

The Chapolard family was gracious enough to take me in and teach me their family recipes and way of life.  Under Dominique’s careful watch, I have gained a firmer grasp on this component of craft butchery. Hopefully, by the time I leave, I will be able to call myself a charcutier.